Hony Engineering Plastics Limited
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Home> Company News> Understanding The “Polysulfone” Family (PPSU, PSU, PES)

Understanding The “Polysulfone” Family (PPSU, PSU, PES)

August 16, 2024
What are PSU, PPSU, and PES?
Polyphenylsulfone (PPSU) and polyethersulfone (PES) have excellent properties typical of polysulfone (PSU). Compared to PSU, PPSU offers improved heat resistance, inherent flame retardancy, superior chemical resistance, and better mechanical properties, including excellent impact resistance. PES also has better thermal properties than PPSU, and its chemical resistance is intermediate between PSU and PPSU resins.
 Polysulfone Psu Bar Board4
PPSU-(Polyphenylsulfone)
Heat deflection temperature (after GF or CF filling): up to 207°C
 
Glass transition temperature: 220°C
 
Long-term use temperature: 180°C
 
Specific gravity/density: 1.29
 
A slightly amber-colored linear polymer. Stable to general acids, bases, salts, alcohols, aliphatic hydrocarbons, etc. except for strong polar solvents, concentrated nitric acid and sulfuric acid. Partially soluble in ester ketones, aromatic hydrocarbons, soluble in halogenated hydrocarbons. Good rigidity and toughness, temperature and heat oxidation resistance, excellent creep resistance, corrosion resistance to inorganic acids, alkalis, salt solutions, resistance to ionic radiation, non-toxic (does not contain bisphenol A), insulation and self-extinguishing, easy to molding and processing.
 
Polyphenylsulfone is an amorphous material with stronger impact toughness, chemical stability and hydrolysis resistance compared to PSU. Its continuous working temperature is about 180℃. After experiencing the temperature effect can still maintain a very high notched impact toughness. PSU long-term use temperature of 160 ℃, PPSU long-term use temperature of 180 ℃;
 
PPSU-related properties and uses
1, PPSU is suitable for the production of heat-resistant parts, insulation parts, wear parts, instrumentation parts and medical equipment parts.
 
2, PPSU in the electrical and electronic industry is commonly used in the manufacture of integrated circuit boards, coil tube frame, contactors, sets of frames, capacitor film, high-performance alkaline battery shell.
 
3, PPSU in household appliances used in microwave oven equipment, coffee heaters, moisturizers, hair dryers, cloth steamer, beverage and food distributor, dietary tableware, cups, bottles and so on. Can also be used instead of non-ferrous metals for clocks and watches, copiers, cameras and other precision structural parts.
 
4, PPSU has passed the U.S. pharmaceutical, food field specifications, can replace stainless steel products. Because PPSU is resistant to steam, hydrolysis, non-toxic, high temperature steam sterilization, high transparency, good dimensional stability, etc., it can be used as surgical tool trays, nebulizers, fluid controllers, cardiac valves, pacemakers, gas masks, dental trays and so on.
 
As PPSU is a safe material, it does not contain endocrine disrupting carcinogenic chemicals (environmental hormone: Bisphenol A), and as an excellent heat-resistant material, the heat-resistant temperature is up to 207 degrees. It can be repeatedly boiled at high temperature and sterilized by steam. It has excellent resistance to chemicals, acids and alkalis, and can withstand general cleaning of potions and detergents without chemical changes. Lightweight, drop-resistant, the best in terms of safety, temperature resistance, hydrolysis resistance and impact resistance.
 Polysulfone Psu Bar Board2
 Polysulfone Psu Bar Board1
PSU-Polysulfone
Heat deflection temperature (after GF or CF filling): 174°C
 
Glass transition temperature: 187℃
 
Long-term use temperature: 160℃
 
Specific gravity/density: 1.24
 
Polysulfone is amber transparent solid material, high hardness and impact strength, heat and cold resistance, good aging resistance, can be used at 160 ℃ for a long time. Resistant to corrosion of inorganic acids and alkalis, but not resistant to aromatic hydrocarbons and halogenated hydrocarbons
 
The material properties of PSU
1, Through the glass fiber reinforced modification can make the material sex greatly improved.
 
3, Polysulfone and ABS, Polyimide, polyether ether ketone and fluoroplastics made of polysulfone modified products, mainly to improve its impact strength and elongation, solvent resistance, environmental performance, processing performance and electroplatability
 
The main use of PSU
1, Suitable for the production of heat-resistant parts, insulation parts, wear parts, instrumentation parts and medical equipment parts, polysulfone is suitable for the production of low-temperature parts.
 
2, Polysulfone in the electronic and electrical industry is commonly used in the manufacture of integrated circuit boards, coil tube frame, contactor, set frame, capacitor film, alkaline battery shell.
 
3, Polysulfone in household appliances for microwave oven equipment, coffee heaters, wetter, hair dryer, cloth steamer, beverage and food distributor. Can also be used instead of non-ferrous metals for clocks and watches, copiers, cameras and other structural components.
 
4, Polysulfone has passed the U.S. pharmaceutical, food field specifications, can replace stainless steel products. Due to the polysulfone steam resistance, hydrolysis resistance Steam sterilization, high transparency, good dimensional stability, etc., can be used as a surgical tool tray, aerosol dispensers, fluid controllers, cardiac valves, pacemakers, gas masks, dental brackets, and so on.
 
5. Mechanical industry: used in the manufacture of watch cases and parts, photocopiers and cameras and other parts, used as food machinery, hot water valves, refrigeration systems, appliances, transmission parts and so on. Polysulfone plastic can be used as high temperature load bearing after adding PTFE or graphite and other wear-resistant fillers, as well as piston rings, bearing cages, hot water measuring instruments, warm water pump pump body, impeller and so on.
 
6. Electronic and electrical appliances: can be used in the manufacture of television sets, audio and computer integral circuit boards, but also the production of electronic and electrical equipment shell, plating tanks, oscilloscope casing and coil frame, capacitor film and wire, cable coating layer, a variety of small precision electronic components. Polyarylsulfone can be used as ℃ level insulating material, made into a variety of high-temperature-resistant coil frames, switches, connectors, etc. Polyethersulfone can also be used as a coil frame. Polyethersulfone can also be used as coil tubing, coil frames, miniature capacitors and so on. Glass fiber reinforced polyethersulfone as silicon insulator, micro-potentiometer shell and integrated circuit socket.
 
7. Transportation: used in the manufacture of automobiles on the dashboard, speed splitter cover, guard plate, ball bearing cages, engine gears, thrust rings, etc.; aircraft hot air ducts and frame windows.
 
8. Medical devices: because of its transparency and heat resistance to water, steam, ethanol and sanitary characteristics, can be used to make gas masks, contact with the eye nitrile tablets of the sterilizer, endoscopic parts, artificial heart valves, artificial dentures, etc.; polyethersulfone can be made into an artificial respirator, blood pressure check tubes, dental reflective mirror bracket, syringes and so on. Polysulfone and polyethersulfone can also be made into more than filter membranes and reverse osmosis membranes.
 Polysulfone Psu Bar Board3
 
PES-Polyethersulfone
Heat deflection temperature (after GF or CF filling): up to 204°C
 
Glass transition temperature: 225℃
 
Long-term use temperature: 180℃
 
Specific gravity/density: 1.37
 
First, the material properties of PES
PES is a transparent amber-colored amorphous resin with colorless appearance, high transparency, high temperature resistance, milk wear, excellent heat resistance, excellent dimensional stability, and good chemical resistance. In addition, PES shows excellent reliability to rapid temperature changes and has excellent reliability for long-term use at high temperatures. PES has a wide range of applications due to its excellent processing and molding properties; it is not easily deformed, is resistant to high temperatures, and has high stability and chemical resistance; PES shows excellent reliability against rapid temperature changes, and its excellent processing properties make PES widely used.
 
PES has excellent heat resistance, physical and mechanical properties, insulation properties, etc., in particular, it has the ability to be used continuously at high temperatures and in environments with rapid changes in temperature can still maintain the stability of the performance of the outstanding advantages, has been widely used in many fields.
 
PES and polybutylene succinate (PBS) are homologous, easily decomposed and metabolized by a variety of microorganisms in nature or by enzymes in plants and animals, and eventually generate carbon dioxide and water. It is often used as a substitute or filler for PBS, which not only saves costs but also improves certain properties of the material to achieve unanticipated effects while maintaining the same product performance. Based on the biodegradability of PES, it has great prospects for development in plastic film, food packaging, biological materials and so on.
 
Application of PES
1, Heat resistance, heat transformation temperature of 200 ~ 220 ℃ continuous use temperature of 180 ~ 200 ℃, UL temperature index of 180 degrees Celsius
 
2, Hydrolysis resistance, can be resistant to 150 ~ 160 ℃ hot water or steam, in the high temperature is not subject to acid and alkali erosion.
 
3, The modulus of the temperature dependence of its modulus in -100 ℃ to 200 ℃ almost unchanged, especially in the 100 ℃ than any kind of thermoplastic resins are good
 
4, Creep resistance, in the temperature range of 180 ℃ below its resistance to change is an excellent thermoplastic resin, especially glass fiber reinforced PES resin is better than some thermosetting resin.
 
5, Dimensional stability, the coefficient of linear expansion is small, and its temperature dependence is also small is its characteristics, characterized by 30% glass fiber reinforced PES resin, its coefficient of linear expansion is only 2.3x10-5 / ℃, and up to 200 ℃ is still able to maintain a similar value with aluminum.
 
6, Impact resistance, with the same impact resistance as the polycarbonate cool, not reinforced resin can be riveted, but more sensitive to the sharp and thin incision, so in the design must pay attention to!
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