Hony Engineering Plastics Limited
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How Bakelite Is Processed

August 27, 2024
bakelite board is widely used, how is it processed? With ordinary manual machine is certainly not, we all know that bakelite is very high density, so it is very hard, bakelite how to process it? Bakelite processing method has a variety of methods, to see the drawings before you can clearly say the processing method. (CNC engraving machine carving, CNC drilling machine drilling, but also lettering, milling, cnc machining center processing )
 
Processing Bakelite with blowing on it, with tungsten steel knife or PCD knife, white steel knife can not be used. Do not rotate too fast. Feed 1-10 meters, (depending on the power of your spindle, the diameter of the tool, and the depth of cut is not certain, generally 3-4 mm suitable.) When processing, pay attention to chip removal, otherwise chips piled up on the workpiece, large plate workpiece will be deformed, the product will be deformed after a period of time, affected by temperature and humidity. Do not use coolant, it cuts out the chip more broken, easy to block the water pump. If you want a better cooling effect, and to ensure that the workshop will not smoke, with aerosol cooling is good but not water. You have to add some rust proof cutting fluid to the water, the purpose is to protect the machine from rust. If you want to machine flat products, you must use a vacuum sucker. Poor quality bakelite is badly warped. Poor color hair is heavy, stinks when cutting, easy to delamination, not fine.
 
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Bakelite board, also known as glued board, is a phenolic laminated paperboard, also known as phenolic paperboard, which is made of high-quality bleached cumulus paper and cotton flannel paper as reinforcement, and phenolic resin made from high-purity, fully synthetic petrochemical raw materials reacted as a resin binder.
 
Bakelite boards are insulating, non-static, wear-resistant and high temperature resistant, and have become the insulating switches and variable resistors for electronic products, molds and production line fixtures for machinery, and can be used in transformer oil and other products. Bakelite, is a man-made synthetic chemicals, once heated after molding, will be solidified and can not be molded into something else, due to non-absorbent, non-conductive, high temperature resistance, high strength and other characteristics, coupled with a wide range of widely used in electrical appliances, hence the name. Bakelite boards are suitable for high mechanical properties required in motors, electrical equipment and insulation structure parts. Mechanical strength is good, mainly used in ICT, ITE jig in the processing of insulating parts, test jig, silicone rubber key mold, jig board, mold clamping plate, countertop grinding pads, packaging machines, tea trays, combs and so on.
 
Bakelite boards have good electrical properties at room temperature, good mechanical properties, specific gravity 1.45, warpage ≤ 3 ‰, with excellent electrical, mechanical and processing properties. Paper bakelite is the most common laminate, but also the world's most widely used, the largest number of industrial laminates.
 
The main characteristics of bakelite board have good mechanical strength, anti-static, intermediate electrical insulation, is made of insulating impregnated paper impregnated with phenolic resin, after baking, hot pressing and become. The product is suitable for high mechanical performance requirements of electric motors, electrical equipment for insulation structure parts, and can be used in transformer oil. With good mechanical strength, it is suitable for pads for drilling in PCB industry, distribution boxes, jig boards, mold clamps, high and low voltage wiring boxes, packaging machines, combs and so on. Suitable for motor, machinery mold, PCB, ICT jig. Forming machine, drilling machine, table grinding pads.
 
 
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Can I drill screw holes in Bakelite?
 
Bakelite can be used to do a lot of things, there is a great use, some of them with ordinary boards can try to do with bakelite, there will be unexpected results, it is called bakelite, but it is not made of wood, some of the wood punching holes are easy to pop up, bakelite due to the plastic, so there are very few of such a problem, it is made of plastic, but it is dense, so the hardness is high, it will be more than the average wood It is heavier, but the processed stuff is more durable. Since Bakelite is is synthetic cardboard, it is a plastic product.
 
Bakelite board is also known as glue board or discharge board, its professional name is called bakelite phenolic laminated cardboard, it is a high purity, fully synthetic petrochemical raw materials made of phenolic resin reaction, and then through the resin adhesive manufactured board, it is in fact, belongs to a man-made synthetic chemicals. So what is fully synthetic? Total synthesis is actually a category of organic synthesis that emphasizes the artificial purity of the route to the target molecule of a natural product. The philosophical basis behind total synthesis is reductionism. The work of total synthesis is based on the identification of a molecule in a natural organism as the target of synthesis, and these target molecules often have some kind of pharmaceutical activity; total synthesis is in fact a branch of organic synthesis, its emergence and development is to serve the needs of the community; attempts to obtain a certain kind of useful, structurally complex compounds difficult to obtain by other routes through the simple and easily accessible raw materials, through the chemical reaction. Synthetic materials are in fact phenolic laminated cardboard made from bleached wood paddle paper impregnated with phenolic resin resin hot-pressed. Phenolic resin (Phenol Formaldehyde, referred to as PF), also known as bakelite, also known as bakelite powder, colorless or yellow-brown transparent solid, marketed and sold often with coloring agents and red, yellow, black, green, brown, blue and other colors, there are particles, powder.
 
Phenolic resin is the first variety of plastics put into industrial production, it has high mechanical strength, good insulation, heat resistance, corrosion resistance, so it is often used in the manufacture of electrical materials, such as switches, lamps, earphones, telephone cases, instrument cases, etc., “Bakelite” thus named. Phenolic resin is resistant to weak acid and alkali, decomposition occurs when strong acid, corrosion occurs when strong alkali; insoluble in water, soluble in organic solvents such as acetone, alcohol; phenolic aldehyde or its derivatives condensed and obtained.
 
Bakelite can be processed on the threaded holes, Bakelite injection molding process on the common holes are through holes, blind holes, shaped holes and threaded holes and so on. Bakelite is the first variety of plastics to be put into industrial production, the chemical name of Bakelite is called phenolic plastic, with high mechanical strength, good insulation, heat and corrosion resistance.
 
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