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PEEK is a special polymer, with high temperature resistance, high strength, corrosion resistance, self-lubricating, wear resistance and other characteristic advantages, the use of machining and injection molding process of PEEK gears with light quality, wear resistance, self-lubricating, low noise, corrosion resistance and other characteristic advantages and is widely used, hony plastic has Y3120CNC2 CNC hobbing machine, the specific processing range is as follows:
Workpiece modulus | 4m | Workpiece diameter | 200mm |
Over-range processing can reach | 5m | Hob diameter | 110mm |
Machining gear length | 150mm | Machining spiral angle | 45° |
Machining modulus (accuracy) | 0.5mm | Applicable | PEEK PI |
PEEK gear hobbing principle
Hobbing is equivalent to a pair of staggered axis helical cylindrical gear space meshing, hobbing is equivalent to a large helix angle with cutting capacity helical cylindrical gear, in a certain speed ratio of the workpiece under the relationship to do space meshing, according to the envelope (spread into) principle to complete the involute, spline cycloid and other kinds of tooth shape processing. See the following chart:
PEEK gear machining accuracy
Our hobbing machine is inspected according to GB/T8064-1998 [hobbing machine accuracy inspection] standard, according to the processing gear modulus large or small, under the cutting conditions of primary or secondary feed precision cutting, its processing accuracy can reach GB/T10095-2001
PEEK gear processing case
Our hobbing machine can process PEEK straight gears, PEEK helical gears (helical gears must be cylindrical), PEEK sprockets, PEEK worm gears, PEEK spline gears, and other PEEK products with tooth grooves on the circumference.
PEEK mold injection gear case
For large quantities and accuracy requirements are not particularly high (precision 9) PEEK gears, can also be used to open injection mold injection process.
Precision grade of gears and processing method
Accuracy grade | Level 5-Precision grade | Level 6-High precision grade | Level 7-Compare high precision grade | Level 8-Medium precision grade | Level 9-Low precision grade |
Processing method | Van Cheng machining on precision gear machines with very small periodic errors | Van Cheng machining on high precision gear mach | Van Cheng machining on high precision gear mach | Processing by Fancheng method or imitation method | Processing by any method |
Final finishing of tooth surface | Precision gears, large gears with precision hobbing hobbing and then grinding or shaving | Precision grinding or shaving of teeth | Non-hardened gears are recommended to be cut with high precision tools, hardened gears require finishing (grinding, shaving, lapping, diffraction) | No grinding of teeth, shaving or grinding if necessary | No finishing required |
Roughness of tooth surface | 0.8 | 0.8-1.6 | 1.6 | 1.6-3.2 | 3.2 |
Tooth root roughness | 0.8-3.2 | 1.6-3.2 | 3.2 | 3.2 | 6.4 |
November 17, 2024
November 16, 2024
August 27, 2021
August 26, 2021
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November 17, 2024
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August 26, 2021
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Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.