What Is PEEK CF30 Carbon Fiber Filled Material

October 28, 2024

The most obvious advantages of PEEK CF30 carbon fiber filled material applications

PEEK CF 30 is a 30% carbon-filled PEEK material with carbon fibers that give the material high levels of stiffness and creep strength. Carbon fiber reinforced PEEK has very high mechanical strength values and at the same time a lower density than 30% glass fiber filled PEEK. In addition, carbon fiber composites tend to be less abrasive than glass fibers, while improving wear and friction properties. The addition of carbon fibers also ensures significantly higher levels of thermal conductivity, which also contributes to longer part life in sliding applications.

Among the most prominent features of PEEK CF30:

High mechanical strength in excess of 250ºC (482ºF)

Very good abrasion and wear resistance

Excellent hydrolysis resistance in boiling water and superheated steam

High purity

Excellent chemical resistance to organics, acids and bases

High quality dielectric with low losses at high temperatures and frequencies

Low CLTE and high limiting PV properties

Strongest of all thermoplastics at room temperature

Technology Leads, Reshaping the Future

As a high-performance thermoplastic, PEEK (polyether ether ketone), with its excellent heat resistance, chemical resistance and outstanding mechanical properties, occupies a place in many high-end fields, such as aerospace, automobile manufacturing and medical devices. Traditional PEEK materials still have certain limitations in specific application scenarios, especially in fields with high requirements for seismic performance. The PEEK CF30% material launched by Zhenghao New Material is aimed at this pain point and realizes a comprehensive leap in material performance through carbon fiber (CF) reinforcement technology.

PEEK CF30%: three characteristics, leading the industry change

High strength: the addition of carbon fiber, as for the PEEK material put on a “steel battle suit”, so that its tensile strength increased significantly, able to withstand greater external impact and not easy to deformation or fracture, for the structural safety of the product provides a solid guarantee.

High toughness: While maintaining high strength, PEEK CF30% also shows amazing toughness, which is able to maintain material integrity in complex and variable stress environments, effectively absorbing and dispersing impact energy, reducing the risk of damage caused by vibration or impact.

High modulus: High modulus means that the material has better resistance to deformation when subjected to force, and this characteristic of PEEK CF30% makes it more widely used in the fields of precision instruments, high-end equipment, etc., which ensures that the equipment still maintains high precision and high stability under extreme conditions.

Wide application prospects, enabling industrial upgrading

The introduction of PEEK CF30% material undoubtedly brings unprecedented opportunities for many industries. In the aerospace field, it can be used as a manufacturing material for key components to enhance the safety and reliability of aircraft; in the automotive industry, it can be used to manufacture engine components, chassis systems and other key structural components to enhance the vehicle's impact resistance and driving stability; in addition, in the field of medical devices, electronic communications, petrochemicals, etc., PEEK CF30% also shows great application potential, providing a strong impetus for the innovative development of these industries. In addition, PEEK CF30% also shows great application potential in medical devices, electronic communications, petrochemicals and other fields, providing strong material support for the innovative development of these industries.

Carbon-filled PEEK has excellent hydrolysis resistance in boiling water and superheated steam. Due to its unique properties, PEEK CF30 is commonly used in many of the most critical areas of general industry, including automotive, marine, nuclear, down-hole oil wells, electronics and aerospace.

Material Analysis - Analysis of the reasons why high precision is more important in CF30% carbon fiber filled PEEK composites

Carbon fiber-filled PEEK composite material is the most obvious characteristics of lightweight, strong, durable, and at the same time have a certain degree of chemical resistance, the general application of the scene is relatively advanced. Carbon fiber-filled PEEK composite material physical structure is relatively solid, but in the processing of size and accuracy have certain requirements, in order to better maintain the performance of the application of stability, to play its own excellent characteristics, so that the carbon fiber-filled PEEK composite products, high precision is more important when the reason for analysis:

1. Material properties: carbon fiber filled PEEK composite strength and durability from the arrangement of carbon fibers and matrix materials, and any deviation from the expected design will seriously affect the performance of the final product.

2. Cost considerations: carbon fiber-filled PEEK composite materials are counted in the modification, the price is more expensive, the processing of any error or mistake may lead to waste and increase production costs, improve the processing requirements (including precision, etc.), can improve the yield rate.

3. Tolerance requirements: many industries have strict tolerance requirements for their carbon fiber filled PEEK composite products, well meet these specifications and ensure proper fit and function.

Automation: Accuracy is critical when using automated processes, as machines require accurate input data to produce consistent and high quality products.

5. Structural Integrity: Carbon-filled PEEK composite products are often used in critical applications where structural integrity is essential, and small errors in manufacturing can compromise the safety and reliability of the final product. Only to ensure a high degree of precision, you can maintain a stable physical structure of carbon fiber-filled PEEK composite products, solid performance levels.

6. Quality and aesthetics: the high precision of carbon fiber-filled PEEK products ensures a consistent and uniform appearance, free of defects, which is very important for the automotive or luxury goods and other industries focusing on the visual aspects of the industry.

Accuracy is the processing of carbon-filled PEEK composite products need to focus on a problem, in the design of the program and processing operations allowed under the premise of improving accuracy as much as possible, not only to improve the number of qualified products, but also to enhance the overall level of processing manufacturers.

Author:

Ms. Tina

E-mail:

sales@honyplastic.com

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+86 18680371609