The Most Critical Tool In The Machining Of Precision Machine Parts

October 04, 2024

Revealed: the most critical tools in precision machined parts machining

Precision mechanical parts machining is a process that requires a high degree of accuracy and technical requirements, and one of the most critical aspects of the entire machining process is the selection of appropriate tools. Different tools will directly affect the machining efficiency, machining quality and even product life. In this article, we will unveil the most critical tools in the processing of precision mechanical parts from three aspects: material selection, design and processing equipment.

Material selection: the foundation of precision machine parts

In precision mechanical parts processing, material selection plays a crucial role. Different materials have different hardness, toughness and cutting characteristics, the need for different workpiece materials to choose the right material. For example, for the higher hardness of the workpiece, you need to choose a better wear resistance and rigidity of the material to ensure cutting efficiency and processing quality. For easily deformed materials, it is necessary to choose materials with good cutting guidance performance, so as to avoid machining deformation and cracks.

Design: the core of precision cutting

As an indispensable tool in the processing of precision mechanical parts, its design directly affects the processing quality and efficiency. In the design, factors such as geometric parameters, edge treatment and coating technology need to be considered. Good design can effectively reduce the cutting force, improve cutting stability, and can reduce wear and prolong the service life, so as to realize more accurate processing results.

Machining equipment: the guarantee of precision machining

In the process of precision mechanical parts processing, processing equipment is also one of the most important tools. Precision machining requires high-speed, high-precision machining equipment to ensure machining accuracy and surface quality. For example, CNC machine tools can realize multi-axis linkage, high-speed cutting and online measurement and other functions, so as to meet the requirements of precision mechanical parts processing on processing accuracy and efficiency. In the processing of precision mechanical parts, the selection of suitable processing equipment is also a key factor to ensure the processing quality.

In precision mechanical parts machining, choosing the right tool is the key to ensure machining efficiency and machining quality. Through reasonable material selection, design and application of machining equipment, the efficient machining of precision mechanical parts can be realized, providing better quality parts and components for the manufacturing industry.

Advantages and application areas of CNC precision parts machining

CNC precision parts processing is a kind of computer numerical control technology, through the CNC machine tool cutting processing parts, in order to realize the production of high dimensional accuracy, good surface quality parts.

In this article, we will be from the CNC precision parts processing process, advantages and application areas of three aspects.

CNC precision parts processing process

CNC precision parts processing usually includes design, CAD / CAM programming, selection of processing methods and equipment, coordination of related processes, quality inspection after processing and so on. Specific steps are as follows:

Design: according to the needs of the parts, parts design and drawing production.

CAD/CAM Programming: Adopt computer-aided design (CAD) and computer-aided manufacturing (CAM) software to program the parts and set up the program.

Selection of processing equipment and methods: Select processing equipment and methods suitable for parts processing, such as milling machine, lathe, drilling machine, etc..

Coordination of related processes: Continuously adjust the processing parameters throughout the processing to ensure that the accuracy of the parts meets the requirements.

Post-processing quality inspection: carry out quality inspection and post-processing on the parts to ensure that they meet the machining accuracy and surface requirements.

Advantages of CNC precision parts processing

CNC precision parts processing has the following advantages: first of all, CNC precision parts processing with high precision, high efficiency, low cost and other characteristics, to meet a variety of high precision requirements, complex shape parts processing needs; Secondly, CNC precision parts processing can use multi-axis CNC machine tools and CAD / CAM software to achieve automated production, reduce labor costs, improve production efficiency; Finally, CNC precision parts processing can use multi-axis CNC machines and CAD / CAM software to achieve automated production, reduce labor costs and improve Finally, CNC precision parts processing can be controlled by the program, so that the processing accuracy of the parts is controlled by the computer, so as to ensure the reproducibility of the processing results.

CNC precision parts processing application areas

CNC precision parts machining has been widely used in many fields. Among them, the automobile industry, aerospace, machine tool manufacturing, medical equipment, electronic instruments and other industries have higher requirements for precision parts. For example, engine parts, steering system parts, braking system parts in the automotive industry, as well as aircraft engine parts, aircraft structural parts in the aerospace industry, etc., all need to have high precision, high strength, high reliability performance, and strict quality control in the production process.

In short, CNC precision parts processing is an indispensable technology in modern manufacturing. Its superior accuracy, efficiency, low cost characteristics, so that it plays an important role in many industries. With the continuous progress of science and technology and the continuous improvement of processing technology, CNC precision parts processing will be used in a wider range of fields, to promote the development and upgrading of the manufacturing industry.

Author:

Ms. Tina

E-mail:

sales@honyplastic.com

Phone/WhatsApp:

8618680371609