Ceramic-Filled Peek Kyron 2204

Kyron® EM 2204, offered by Hony Plastics, redefines excellence in the realm of injection-molded materials. Designed with CM filling, this PEEK variant stands out for its superior stability due to low CLTE and enhanced stiffness. Engineered to provide excellent dimensional stability and the ability to hold extreme tolerances, Kyron® EM 2204 is the ideal solution for projects demanding precision and reliability. Its exceptional micro-machinability allows for intricate details and complex designs, making it perfect for specialized parts in the semiconductor, aerospace, and precision engineering industries.  Its low moisture absorption and excellent chemical resistance ensure that Kyron® EM 2204 maintains its integrity in diverse environmental conditions, offering high purity for sensitive applications.

An excellent balance of properties including outstanding dimensional stability, ductility,low moisture absorption, and good strength. It is ideal for tight tolerance, intricate machinecomponents, is resistant to heat and aggressive chemicals, and is available in white and gray

SUPERIOR STABILITY: Kyron® EM 2204 boasts exceptional dimensional stability, making it the prime choice for applications requiring precision. Engineered for semiconductor and back-end test industries.

EXTREME TOLERANCES: Designed to hold extreme tolerances, ensuring unparalleled accuracy in manufacturing and engineering projects. Perfect for high-precision components.

EXCEPTIONAL MICRO-MACHINABILITY: Offers outstanding micro-machinability, allowing for intricate detailing and complex designs. Ideal for specialized parts requiring meticulous craftsmanship.

LOW MOISTURE ABSORPTION: Ensures consistent performance by maintaining low moisture absorption. Essential for applications in varying environmental conditions.

CHEMICAL RESISTANCE: Exhibits excellent chemical resistance and high purity, making it suitable for sensitive and corrosive environments. Trusted in the semiconductor industry.

ENHANCED STIFFNESS: With CM filling, Kyron® EM 2204 provides enhanced stiffness, contributing to its superior mechanical performance and durability.

VERSATILE APPLICATIONS: From the semiconductor to aerospace industries, Kyron® EM 2204 is the material of choice for professionals demanding the best in stability and precision.

Kyron® EM 2204 is ideal for engineers, designers, and manufacturers in the semiconductor, aerospace, and precision engineering sectors. Intended for use in applications demanding the highest levels of accuracy, durability, and material integrity.

Key Properties

When compared to some traditional materials such as polyamideimide (PAI) and other imidized polymers, this grade based on VICTREX® PEEK™ polymer has greater hydrolytic stability.

And, when compared with ceramics, it is half the weight and offers greater impact resistance and toughness.

It also has excellent processability and wear performance. Additional benefits include good dielectric properties for insulative applications.

The EPM-2204U-W grade offers excellent machinability for tighter pitch and fine diameter holes as required to produce integrated circuit test sockets.

PRODUCT BENEFITS

• Unrivaled Dimensional Stability

Kyron 2204 polymer composites offer excellentdimensional stability from -40°F  (-40°C) to 500+°F (260+°C) for applications having extreme tight tolerance requirements (± 0.001 inch).

• Outstanding Thermal Stability

Kyron 2204 maintains consistent mechanical properties and performance across a broad temperature range  and remains unaffected from exposure to repeated thermal cycling.

• High Strength and Stiffness

Kyron 2204 materials have a tensile strength and flexural modulus more than double that of other high performance unfilled polymers while also having lower residual stress levels than conventional glass and carbon filled materials.

• Low Moisture Absorption

Kyron 2204 is specifically formulated to resist water absorption resulting in virtually no dimensional change or mechanical performance even in saturated conditions.

• Exceptional Chemical Resistance

Kyron 2204 polymer compounds have excellent resistance to solvents, and concentrated organic and inorganic chemicals, even at elevated temperatures.

• High Purity

Kyron 2204 polymers are proven and accepted in challenging applications where the highest standards of purity and cleanliness are a must. Unlike conventional filled polymers that often lead to ionic contamination, Kyron 2204 assures uncompromising performance.

Applications

Back End Test Sockets

Typical Properties of EPM-2204U-W Ceramic-Filled PEEK